Paper Core Making Machine
Your Professional Paper Core Machine Manufacturer
JINAN CHENGDONG MACHINERY MANUFACTURE CO.,LTD. was founded in 1993 and have more than 30 years of experience for manufacturing kinds of Paper tube machine, paper barrel automatic processing equipment, automatic slitting and rewinding machine, large frame slitting and rewinding machine, automatic spiral paper tube machine, CNC automatic paper tube cutting machine, complete set of processing equipment for hoop and whole paper barrel, paper corner protector, automatic paper tube cutting and conveying production line, etc.
Materials of Metric Roller Chain Sprocket
Quality Assurance
The company is ISO and CE certificated, holding more than 50 patents and well equipped with 50 sets of precision processing equipment. Our quality inspection department will check and detect every processing step to make sure machine with high accuracy and meet production requirement.
Broad Market
The full-automatic winder accounts for 90% of the domestic market share. Some products are exported to the United States, Britain, Japan and other developed countries, as well as developing countries in Africa, the Middle East and Southeast Asia.
Wide Range of Applications
It is widely used in textile, chemical fiber, printing and dyeing, papermaking, agricultural film, fireworks, food packaging and other industries.
Leading Service
We will provide suitable machine information according to customer requirement, recommend the best solution and could do special customization for you.
Product Categories
Latest Products
This Paper Core winder is suitable to produce thick-walled cores for various applications like reel cores, film winding cores, carpet cores used comprehensively in textile and packaging industry.
The offered paper tube production line is designed and manufactured using optimum quality materials and highly advanced technology to meet the international quality standards.
Benefits of Paper Core Making Machine
Quality & Precision
Our paper core production line is engineered with high-quality materials and advanced technology. We ensure that every aspect of our production line is of superior quality to provide you with durable paper cores that meet your requirements. Our machines are equipped with high-degree equipment to create precise manufacturing die, resulting in stable thickness, diameter, and other vital parameters.
Cost-Effective
Our production line guarantees maximum efficiency, saving you money in the long run. We understand the importance of producing quality products at a low cost, especially in today’s competitive marketplace. Our machines are engineered to reduce downtime, saving you thousands of dollars in maintenance, repair, and labor costs. We help you in reducing production costs and, in turn, boosting your profits.
Easy to Operate
Our production line is designed and engineered to be easy to use and maintain. We provide detailed manuals for installation and training, allowing you to manage the production line smoothly. Moreover, our machines are designed with a user interface that has an easy-to-understand touch-screen panel, which facilitates effortless control of the paper core production line. This feature also enables operators to perform customized production and helps to reduce human errors.
Versatile
Our paper core production line is versatile and can be tailored to meet your specific production needs. Our machines can produce different types of paper cores, ranging from simple, small-sized paper cores to large diameter cores up to 1500mm. Moreover, our machines can produce paper cores for various purposes, including tapes, toilet paper, and fabric rolls, among other uses.
Reliable
Our production line guarantees reliable performance, ensuring that your production will never be delayed or halted unexpectedly. We use high-grade materials that guarantee endurance and enable our machines to work consistently without interruption. We also perform strict quality checks, ensuring that our machines operate at maximum efficiency, minimizing the possibility of production disruptions.
Customizable
We offer customized solutions that cater to your individual needs. Whether you need specific dimensions or quantities, we can tailor our production line to provide you with paper cores that meet your specifications. Our engineering and design team are always open to new ideas and suggestions that enable us to produce superior quality paper cores tailored to your unique business requirements.
Features of Paper Core Making Machine
- The machine has strong versatility and a high-performance configuration.
- The machine uses a PLC logic control system with a touch screen man-machine interface for operation.
- The main motor adopts a vector-type high-torque frequency converter for speed regulation.
- The machine has a length of photoelectric positioning meter + computer length control, ensuring precise cutting of length.
- The machine has a modular electrical layout design, making it more convenient and scientific to use, maintain, and repair.
- It is more convenient to operate and use (for example, it can automatically stop when the paper breaks).
- The machine has a low noise transmission design.
- It adopts a double-sided gluing independent stainless steel glue tank, ensuring the finished paper tube has good hardness.
- The machine has a servo screw that cuts synchronously, with even gaps, suitable for the production of paper tubes of various tapes, roll paper chemical fiber tubes, and packaging paper cans.
What are the main types of Paper Core Making Machine?
Spiral Paper Core Winder
Used for producing spiral-wound paper cores.
Suitable for various core specifications and materials.
Features special mechanisms for continuous production.
Rotary Paper Core Cutting Machine
Designed to cut paper cores into required lengths.
Often used in conjunction with other machines in the production line.
Ensures precise cutting of paper cores.
Parallel Tube Core Making Machine
Produces parallel-wound paper tubes.
Features advanced control systems for precise and consistent production.
Components of Paper Core Making Machine
Paper Reel Stand
Sliced paper reels are attached on paper reel stand and some of the specifications for reel stand in below details.
Plies from 5 to 30 pcs.
Sliced paper reels top,bottom and middle transfer rollers
Paper reel lifting system with a small hoist
Paper Glueing Unit
Sliced paper reels are gone on glueing unit and gluing units can individually glue each paper ply.Each gluing unit with a independent pneumatic tension compressor to the unwinding tightness of proceeding paper ply.One set of roller type gluing unit on top for gluing the top paper ply.Also other main specifications in below details :
Plies from 5 to 30 pcs.
Cascade type glueing unit
Paper gluing pump is pneumatic system
Glue heater system
Glue remover rods over each paper ply
Spiral Paper Tube Winding Unit
The spiral paper tube winding machine produces the continuous tube from the glued paper plies,whose inside diameter corresponds to the cross section of the winding mandrel.The main drive of the machine consists of a radial piston pump with energy-saving pressure flow control.
The pitch angle is adjusted and fixed by means of a hand Wheel and worm gear.winding speed can be entered either directly at the machine or remotely from the cutting device.
Applicable inner diameter : 20-150 mm
Applicable thickness : 2-20 mm
Production speed : 30 meters in per minute
Winding shaft : 1 set (size decided by the buyer )
Winding belt : 2 pieces ( depend on shaft size )
Paper Tube Length Cutting Unit
The high output of the machine is achieved using a servo drive motor for the cutting carriage.This offers the benefits of :
Simple changes to the parent tube length
High cycling rates with smooth running
Single,double or multiblade cutting system (optional)
Accurate tube length at all speeds because with the servo system there is almost no length variation over the full speed range.
An encoder measures the speed of the inside ply,the operator enters,on a keypad,the core inside diameter and the width of the inside ply,this synchronises the cutting unit to the core speed.simply enter the required cut length and the servo system will cut accurately to this over the full speed range.The cut length can be modified instantly whilst running at any speed.Each knife fitted on the cutter beam has a fine adjustment fort he cutting length and penatration.The cutting section is safely enclosed by interlocked guards.
Process of Paper Core Production Line
Rotary Slitting Machine: Unwinds jumbo roll and slits it into narrow paper strips or plies.
Winder / Unwinder: Winds narrow paper strips or plies.
Fork Lift Turk, Carts, or Material Handler: Moves stacks of paper or paperboard rolls to the winder.
Winder - Unwinder or Unwinding Stands: Loads multiple rolls of narrow paper strips onto unwinder spindles/shafts.
Winder - Adhesive or Glue Applicator: Applies adhesive to narrow paper strips.
Winder - Wrapping & Forming Mandrel: Wraps paper ply strips continuously onto a mandrel, forming a spiral tube.
Inline Printing & Labeling Unit: Applies printed graphic labeling wraps to the paper tube in an inline process.
Inline Cutter: Cuts spiral paper tube into shorter lengths.
Tube Drying Oven: Cures or dries spiral paper tube lengths in an oven.
Offline Printer or Label Wrap Applicator: Applies printed graphic labeling wraps to the paper tube in an offline process.
Recutter or Offline Cutter: Cuts longer tubes into required smaller lengths for end-use.
Conveyors, Carts, or Material Handler: Moves cut-to-length paper tubes to secondary finishing, cutting, and closure operations.
Tube Finishing Machinery: Deburrs, de-dusts, polishes, or skives for a smoother surface finish when required.
Punching or Die Cutting Equipment: Performs end notching, slotting, window cutting, perforating, or embossing.
Tube End Forming and Capping Equipment: Forms ends, inserts plugs, caps, or flanges and caps.
Conveyors, Carts, or Material Handler: Moves finished tubes to palletizing and packaging machines.
Palletizer & Packaging Machines: Stacks and packages paper tubes on pallets, in boxes, or on steel carts.
Packing
We test every machine before shipment.
The machine will be packed and shipped in a container.
The machine will be packed with film as standard.
Please note that the client can choose either export standard wooden box packing or export standard wooden pallet packing.
The factory is located in JINAN City, covers an area of 20000 m2, with RMB 60 million yuan in fixed assets.
Our Service
We will provide suitable machine information according to customer requirement, recommend the best solution and could do special customized for customer.
Our quality inspection department will check and detect every processing step to make sure machine with high accuracy and meet production requirement.
We will arrange our engineer go for installation and training while machine arrive customer factory, provide related spare parts in time.
Contact Us
Telephone
+8618678393262
Email
616@dongchengchina.com
Address
North of Intersection of Panwang Road and Lvyou Road, Zhangqiu District, Jinan City, Shandong Province
Frequently Asked Questions
Q: What are the characteristics of Spiral Paper Core Winder?
Suitable for using different raw materials, glues, and inside/outside label wrap.
Special unwind reel splicing mechanism ensures stable continuous production.
Glue applicator head includes an adjustable tension and glue metering device, ensuring consistent and stable glue application.
Adjustable belt reel winding mechanism produces the best-finished core and ring compression data.
Robust structure and machine body designs ensure a long usable life.
Servo control cutter moving system delivers precise movements to ensure the paper core structural integrity and extend the life of cutting knives.
Q: What are the features of Spiral Paper Core Winder?
100% Recyclable
Saves more power consumption
Length adjustable
Fine technology with stable working
Self-drying
User-friendly design
Generates extra strong tubes
Built-in control panel
Interchangeable mandrels
An electronic proportional control system
Suitable for DTY tubes production
Q: What are the advantages of Spiral Paper Core Winder?
Easy and versatile operation advantages
Less length tolerance
Low maintenance
Low noise with tight winding
Easy handling system
Possibility to add color-printing unit
Q: What sizes of paper tubes can Spiral Paper Core Winder produce?
Q: How many parts does Spiral Paper Core Winder consist of?
Paper Reel Stand:
It sliced paper reels top, middle, and bottom transfer rollers and ply from 5 to 30 pcs.
Paper Gluing Unit:
The Gluing unit individually glues each paper ply; it plies from 5 to 30pcs. The paper gluing pump is a pneumatic system (where it is operated under pressure).
Spiral Paper Tube Winding Unit:
The winding unit produces continuous tube from the glued paper ply, the main drive of the system consists of a radial piston pump which having energy-saving pressure flow control. The handle wheel and worm gear control the pitch angle adjustments. The production speed is about 30m/min, inner diameter is about 20mm to 150mm, and thickness is 2-20mm.
Multi-Blade Length Cutting Unit:
The machine simply changes the parent tube length by using servo drive motor. The multi-blade length cutting unit is having single, double, and multi-blade cutting system where it can use as per requirement. The cutting unit is smoother and it runs at all speeds.
We are excellent in the production of Paper processing machinery over the years and we are committed to producing high efficiency, energy saving, and environmental-friendly products and service in Paper Making Machine Industry.
Q: What is the process of producing paper tubes with Spiral Paper Core Winder?
Raw paper slitting: Use a slitting machine to split the paper raw material into strips into narrow rolls for rolling.
Preparation of glue: sodium hydroxide, glue, and borax are formulated into glue in proportion, and added to the glue tank of the hose reel
Roll tube cutting: place the roll paper made in the first step on the paper tube holder according to the unwinding paper part of the machine. Add glue to the glue tank and run the machine to roll the paper into a spiral paper tube. There is a tube cutting device at the end of the device, and the length of the cutting tube can be set by yourself.
Paper tube drying: Drying is an important part of paper tube production. The drying temperature and the degree of glue evaporation will directly affect the shape and hardness of the paper tube. Put the cut paper tube in a trolley and push it into the dryer for drying.
Paper tube fine cutting, grinding, packaging, loading: In order to ensure the beauty and precision of the paper tube, the paper tube after drying can be cut again, and the cutting incision should be polished.
Q: What are advantages of Toilet Paper Core Machine?
Limit Plate Configuration: Fixed and movable limit plates on both sides of the station to restrict the paper tube for grinding.
Fully Automatic Operating System: Includes automatic fault diagnosis and alarms to prevent equipment damage.
Fast Cooling Speed: Prolongs the service life of the machine.
Independent System Operation: Each system can be operated independently, ensuring simple and convenient maintenance.
Automatic Gluing, Cutting, and Falling Tube: Features automatic speed change.
Automatic Stop Function: The paper tube-making machine can automatically stop in the absence of paper or in case of paper breaks. Stable Design Structure: Ensures strong paper tube processing power and high cutting precision.
Q: What are the characteristics of Paper Tube Winding Machines?
Wax Lubrication System: Utilizes a latest-generation model similar to the Japanese type, maintaining a stable friction coefficient between the paper core and center-shaft. This control over the spiral gap enhances overall paper core quality and eliminates oil stains found in traditional oil lubrication methods, preserving the original features of the bottom paper.
Extended Main Beam: Longer than the old type, distributing force evenly across the belt and paper core, thereby improving the paper core's flatness. Multi-Layer Paper Rack: Allows multi-layer paper to bypass the belt, aligning well with the main beam design and enhancing paper core quality.
Durable Construction: The main beam, made of cast iron and subjected to aging treatment, ensures durability and prevents deformation.
Adjustable Flange Shaft: Works in coordination with the taper center-shaft, fine-tuning the inner diameter of the paper core.
Chromate Treatment: The belt cylinder undergoes chromate treatment.
Versatile Driving System: Adopts gear shifting to accommodate different types of paper cores. Low speed for thick-walled paper cores and high speed for thin paper cores.
Electric Control System: Compliant with International Standards, easy to maintain, and ensures stable functionality.
Q: What is Spiral Paper Core Winder?
Q: What are the features of Paper Core Making Machine?
Q: What types of Paper Core Making Machines are there?
Q: What parts does the Paper Core Making Machine consist of?
Q: What are the structural features of a toilet paper core machine?
We're professional paper core making machine manufacturers and suppliers in China fro over 25 years. Please rest assured to wholesale high quality paper core making machine at competitive price from our factory. Contact us for more details.
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